In order to take the press with your own hands, you need to know the principle of robotics and the special features of the construction of the annex.
Rozrakhunok vise in the hydraulic press, follow Pascal's formula.
Principle of the work of the hydraulic press and the yogo victoriannya
A set of signs for processing of young virobes, prepared from young materials. The processing of the virob is going to be behind the help of a high vice. I will normally give the robot a special birthday. The hydraulic press has a strong grip. The head of the working elements of the design are two main cylinders, which may be a small size: in the small cylinder there is an increase in the grip of life and transfer of it to the working cylinder, which is bigger. Mіzh themselves cylindri povіdomlyayutsya behind an additional special pipeline in a high vice or a special channel. At the great cylinder, the piston will be rotated, and for what purpose it will be fed under the great grip of the ridin. In the quality of the working life in the design, there is a special oil. The 3 piston, rosted in the working cylinder, is transferred to the working tool, for the help of which the workpiece is processed.
More robustly tilo gidropresa - machine oil.
The unit is equipped with an emphasis to ensure the stability of the position of the workpiece for processing.
The working cylinder in the construction of the annex is most often in the vertical position. The horizontal position of the working cylinder is designed in some units, which may have a special designation.
There is a great number of versatile models of hydraulic presses, which are able to develop a vice up to thousands of tons. A specific indicator of fixing the grip is growing up to the peculiarities of the crumbled virobi that is set by the staff.
The hydraulic press stagnates in the process of carrying out the processing of pipes, if necessary, carrying out the pressing of young virobes, when preparing the young pressed virobes from humi, wood shavings, plastic mass.
At home minds for the power master, you can get the hydraulic press with your own hands from the jack.
Features of the design of the hydraulic jack
Vikoristannya hydraulic jack in the position of the main robotic university, schob vygotoviti self-made press, not vypadkovim. The victorian jack is based on the laws of physics, as it’s to svidchit, but not to clash and not to change in volume. The very power of the jack will ensure the function of the jack.
The hydraulic jack works according to the principle of hydraulic pressure.
The managers of the power to jack the building without wasting the effort in pouring onto the chipped workpiece. Strength, yak to rely on the workpiece, meaning to change the Zusilla, yak lyudin's report to the vajel of the jack. The press from the jack has a high KKD indicator, which is 80% more expensive. The jack in the design of the press allows you to robit the symbol of the zusill on the grip. Such an effect can be reached even by the great transmission performances and by the lateral re-cutting of the working cylinder and the plunger of the pump attachment of the jack.
With a great number of reversals, the design of the jack is very short. Їх it is necessary to vrahovuvati, if the press is constructed from the jack. One of the most short-range glades in the entire day is the ability to accurately regulate the height of the lowering of the stem. In the design of the press, it is necessary to produce before the press of the skin vikorystannya.
Naybilsh a leading university for the construction of a press є one-piece dance jack. This type of jack is usually small in size. Victory in the design of the press allows you to operate the construction of the hydraulic jack with your own hands, which is a small size, but there is also the possibility of changing the installation in a small home mainstern.
Materials and tools required for the revision of the design of the press
For the preparation of the press, no special tools are required. The newcomer can win only folding from the exploitation of the device for carrying out the cleaning work. For simplification of welding robots, it is recommended to use an inverter welder.
In the process of preparing the annex, there will be necessary tools:
Zvaryuvannya of parts of the hydraulic unit manually by means of an inverter zvaryuvalny device.
- zvaryuvalny apparatus;
- electric drill;
- screwdriver;
- rіven;
- roulette;
- hacksaw for metal;
- grinder with a disc for metal.
To carry out successful operations on the construction of the annex, it is necessary to prepare a set of materials in advance. For robots, mothers will need to be explicit:
- hydraulic dance jack for zusillas up to 10 tons;
- set of electrodes for carrying out cleaning work;
- hacksaw for metal;
- thick-walled profiled pipe
- metal coils 50x50;
- metal smuga, about 10 mm thick;
- v_drizok pipes for the preparation of the head of the jack rod;
- metal plate 25x10 cm with a thickness of 10 mm;
- two springs for turning the stop.
First, proceed to prepare the annex, then think over in detail the design and preparation of the armchair design from the meaning of all sizes.
Zbirka hydraulic press with wet hands
In order to build a unit, a good manual hydraulic jack should be used.
The main element of the design is the bed, which is designed to fit into the suvoria of the seats. Structurally, the bed is a frame, in the middle of which a jack is mounted. When constructing the bed, it was necessary to transfer a sufficient supply of power, so that the von could have a vise that could be repaired on it in the process of the robot to the unit. In the іnshomu vypadu won can be rozіrvatisya on zarny seams or deformatisya.
Stanina is guilty of being duzhe mitsnoy: won’t take on herself all the Zusilla in presi.
A good supply of power can be reached behind the help of a victorian in the design of the bed of your metal profiles with the installation of a large number of ribs of rigidity. With the preparation of the bed, great respect will come to the boil of zdnan zdnan. This is necessary in order that during the process of robotics with the press there is no ruin and deformation of the structure.
Before the bed is ready to be used in the form of platforms, the width of the platforms is adjusted according to the workpieces, as it is planned to prepare for the additional preparation of the unit. For the preparation of vertical stays of the bed, a profiled pipe is used. The strength of the stays rozrakhovuєetsya fallen as a maximum of the rod, the height of the dance jack and the strength of the significant emphasis. Dovzhina of the stop is guilty of being built by dvzhina supporting platforms.
The platform, the stays and the lower emphasis are designed to fit into a single rectangular shape. When the design elements are set, they control the kuti: the guilt stinks are straightforward.
When making rectangular frames, a certain emphasis must be taken into account: the whole element will be able to move around the vertical area behind the help of other strains and fix the grip on the chipped part. To make the stop it is necessary to have a steel spike with a thickness of not less than 10 mm. Smuhi zvaryuyutsya from one side of himself.
To install a significant emphasis on the bed, steel plates are fastened to the block using additional bolts. The plates, with the correct installation, are repositioned on the offensive sides from the sides of the bed and flank the significant shift from the side to the side.
Locking the jack to close between the platform and the stop. It is necessary to install it in such a rank, that the end of the jack rod in the lower position of the insert in the fixator to the stop. Pidstava jack bolts up to the stop.
Preparing the press with advanced settings
Variation of self-made hydraulic devices can be without problems.
In some cases, when the press is vicious, there is a need for a quick increase in the speed of the jack rod. It is necessary to change the position between the familiar and lower stops.
The change of appearance is within easy reach of the installation of an additional, transitional profile, which is a square cross. Dovzhin to the profile of the road to the unit.
Another way to regulate the transmission of the stem to the additional stop in the lower part of the unit. For installation in bichny stіykah frames on the necessary height, open the opening once against one. Changing the emphasis to be fixed on the center of the bolt attachment.
If necessary, the change in position between the stops can be quickly adjusted with the help of small inserts and covers. Victory of the skin from the methods okremo or in a complex way allows you to reduce the hour, so that it is necessary to change the emphasis on the change of emphasis until the blotted out, which will welcome the significant world to the health of the working operations.
The robot is good for the unit to be provided with a jack robotic. For reasons behind the university campus, it is recommended to carry out a permanent look, how to reverse the process of changing, cleaning and pumping up the annex. Krym, during exploitation, it is not necessary to admit the recognition of the work of a working day.
